ISO Management System Certification Process Guide

Ruichi has obtained the ISO 9001 Quality Management System certification and rigorously controls product quality in accordance with this system, ensuring that every product meets high-standard quality requirements. The certification provides a standardized work framework, clarifies the logic and core requirements of the entire process, and assists Ruichi in systematically planning its certification efforts. This ensures not only efficient implementation of the certification but also promotes substantial improvement of the organizational management system.

Note: The following includes documents commonly used by Ruichi for ISO implementation. For details, please refer to the attachments.

1. Certification Process Overview

The ISO management system certification follows a closed-loop logic of “Plan-Establish-Audit-Maintain.” The entire process is divided into four core stages, with tasks and outputs clearly corresponding to each stage, as detailed in the table below:

Stage Division

Main Tasks

Key Outputs

 Preparation & Planning

Define certification objectives, establish implementation team, conduct standard training, perform gap analysis, develop implementation plan

Certification Objective Statement, Cross-functional Implementation Team Structure, Standard Training Records, Gap Analysis Report, System Implementation Plan

 System Establishment & Trial Run

Develop tiered (or layered) system documentation, review and release documents, organization-wide trial run, conduct internal audit and management review

Quality/Environment Manual, Procedure Documents, Work Instructions, Operation Records/Forms, Internal Audit Report, Management Review Report

 Certification Audit

Select certification body, submit application, Stage 1 audit, Stage 2 on-site audit, correction & verify corrections, certification decision

Certification Service Contract, Complete Set of Application Documents, Audit Plan, Nonconformity Report, Correction Verification Report, Certification Decision Notification

 Post-Certification Maintenance

Participate in surveillance audits, continuous improvement of the system, recertification, notify of significant changes

Valid Certification Certificate, Surveillance Audit Report, Recertification Certificate, Change Notification Confirmation

2. Detailed Explanation of Each Stage

Stage 1: Preparation & Planning – Laying the Certification Foundation

The core objective of this stage is to establish a common understanding, define clear goals, and ensure all subsequent activities are carried out accurately and efficiently, thereby avoiding any waste of resources.

  • Decision & Objective Setting: Top management must define the core value of certification (e.g., improving quality control, meeting customer requirements), set quantifiable objectives, and commit to providing necessary resources (human, financial, etc.), formalized in a Certification Objective Confirmation Document.

  • Forming the Core Implementation Team: Establish a cross-departmental team (covering key departments like production, R&D, sales, administration), appoint a dedicated Management Representative, and clearly define their authority and responsibility for “coordinating the establishment and maintenance of the system,” ensuring departmental collaboration.

  • In-depth Standard Training: Organize specialized ISO standard training for the implementation team and key employees (recommended in conjunction with authoritative institutions), focusing on mastering the core clauses, the logical framework of the standard, and how it integrates with business operations.Maintain complete training attendance records, assessment scores, etc.

  • System Gap Analysis & Plan Development: Led by the implementation team, conduct a comprehensive review of existing company systems and processes against the ISO standard requirements, resulting in a System Gap Analysis Report. Based on the gaps, develop the System Implementation Plan, specifying tasks, responsible persons, timelines, and acceptance criteria for each stage. Publish and execute upon approval by top management.

Stage 2: System Establishment & Trial Run – Achieving Standard Implementation

This stage is the critical phase for translating ISO standards into actionable company systems. Ensure documents are “practical and operable,” avoiding a “disconnect between documentation and practice.”

  • Tiered Documentation Development: Build the documentation system based on a four-tiered structure: “Policy – Process – Operation/Instruction – Evidence”, ensuring cohesion between levels:

    • Level 1 Documents (Manual): Define the system scope, policy, objectives, organizational structure, and departmental responsibilities, providing the framework for system operation.

  • Level 2 Documents (Procedure Documents): Standardize cross-departmental process flows (e.g., Purchasing Control, Control of Nonconforming Product), clarifying process steps, responsible departments, and interface requirements. 

    • See Attachment Form 1: ‘Control of Nonconforming Purchased Product Procedure’

  • Level 3 Documents (Work Instructions): Develop work instructions for specific roles (e.g., Equipment Operation Procedures, Inspection Standards) to ensure standardized operations. 

    • See Attachment Form 2: ‘100T Punch Press Safety Operation Procedure’

  • Level 4 Documents (Forms & Records): Design supporting forms (e.g., production reports, inspection records) to provide traceable evidence of system operation.

    •  See Attachment Form 3: ‘Bulk Goods Inspection Report’

Document Review & Release: Organize document reviews with department heads, focusing on conformity (meets standard requirements), applicability (fits company reality), and compatibility (avoids inter-departmental process conflicts). After review and approval, authorize release by top management, specifying effective dates and management requirements (e.g., revision, obsolescence process).

System Trial Run & Verification: Initiate a full-scope trial run upon the effective date of the documents (lasting at least 3 months) and comprehensively gather operational records.During this period, complete at least 1 Internal Audit (verifying system conformity) and 1 Management Review (assessing system effectiveness). Promptly optimize documents and processes based on findings.

Stage 3: Certification Audit – Undergoing Independent Assessment

This stage consists of independent audits conducted by a third-party certification body and represents a critical part of the certification process, requiring thorough preparation and active cooperation from the company.

  • Select a Compliant Certification Body: Choose a body accredited by the Chinese National Accreditation Service for Conformity Assessment (CNAS), verify its scope of accreditation covers the company’s industry, evaluate the body’s industry reputation and service quality to ensure the certificate’s broad acceptance and credibility.

  • Submit Complete Application Materials: Submit the Application Form and supporting documents to the certification body, including business license, system documents (manual & procedures), trial run records, internal audit report, management review report, etc. Ensure materials are authentic and complete.

  • Stage 1 Audit (Document Review): The audit team confirms whether the system documentation meets ISO standard requirements through document review and an initial site visit, assesses the trial run status, and defines the focus, scope, and schedule for the Stage 2 audit. The company must cooperate by providing supplementary information to ensure the audit team gains a comprehensive understanding of the company’s operations and context.

  • Stage 2 Audit (On-site Audit): The audit team conducts an on-site audit, verifying through interviews, observation, and sampling of records whether the system operates according to the standard and documented procedures. The audit scope covers all system-related departments and activities. The company should assign escort(s) to guide the auditors, promptly provide access to requested information, and address any queries.

  • Correction & Verification: For nonconformities identified during the audit (categorized as major or minor), the company must complete the closed-loop process of “root cause analysis – corrective action – effectiveness verification” within the specified timeframe: Major nonconformities require immediate correction; minor ones require a correction plan completed on schedule. Submit the Correction Report with evidence. The certification process can only continue after the audit team has verified the effectiveness of the corrections.
  • Certification Decision & Issuance: The certification body’s technical committee comprehensively assesses the complete audit findings and the effectiveness of all corrective actions taken. Companies meeting requirements receive the certification certificate (valid for 3 years). If unresolved issues exist, supplementary corrections and re-assessment are required as specified.

Stage 4: Post-Certification Maintenance – Maintaining Certification Validity

After certification, the organization must continuously maintain the system to ensure its ongoing effectiveness and the validity of the certification.

  • Cooperate with Annual Surveillance Audits: During the certificate’s validity period, the certification body conducts annual surveillance audits (covering core system elements and previous year’s corrective actions). The company mustmaintain the system in daily operation, have records readily available, and facilitate a seamless audit process.

  • Complete Recertification on Time: Apply for recertification 3-6 months before the certificate expires. The recertification audit scope aligns with the initial certification. Comprehensively review system operation and supplement materials for changes over 3 years (e.g., process optimization, product upgrades). A new certificate is issued after passing the audit.

  • Management of System Changes: When significant changes occur (e.g., organizational restructuring, relocation, core product changes), promptly update the system documentation and formally notify the certification body without delay (typically within 30 days, as required).

The essence of ISO management system certification is to drive continuous improvement in organizational management, not merely to obtain a certificate. Companies must embody three core elements:

  • 1) Top Management Commitment, ensuring resource allocation and direction;
  • 2) Company-wide Participation, integrating system requirements into routine tasks;
  • 3) Practicality, avoiding “certification for certification’s sake” and letting the system truly serve business improvement.

Through practical implementation, companies can not only achieve certification efficiently but also build a robust, standardized management system, laying a solid foundation for sustainable growth and enhanced competitiveness.

Control of Nonconforming Purchased Product Procedure

1.Purpose

To establish the process for the identification, tagging, segregation, review, and disposal of nonconforming purchased products (including raw materials, components, outsourced parts, etc.), preventing their unintended use or installation, and ensuring final product quality meets specified requirements.

2.Scope

This procedure applies to all nonconforming purchased products discovered during incoming inspection or subsequent production use.

3.Responsibilities

Quality Inspection Dept: Responsible for identifying, inspecting, labeling, recording, and initial segregation of nonconforming products.

Purchasing Dept: Responsible for the identification, inspection, tagging, documentation, and initial segregation of nonconforming products.

Production Dept: Participates in the review of nonconforming products and provides technical input.

Material Review Board (MRB): Composed of representatives from Quality, Technical, Purchasing, Production, etc., responsible for conducting the final review and making the disposition decision for major or disputed nonconforming products.

4.Procedure

4.1.Identification & Recording

When a purchased product is found not to meet specified requirements (e.g., drawings, standards, tolerances) during incoming inspection or production, the inspector shall immediately halt further processing of the affected batch and complete a Nonconforming Product Report (NPR), clearly describing the nonconformity, batch, and quantity.

4.2.Labeling & Segregation

Affix a clear “REJECT” or “NONCONFORMING” tag to the item, or move it to a designated “Quarantine” or “Nonconforming Product” area. The items must be physically segregated to prevent any mix-up with conforming products.

4.3.Review & Disposition

The Quality Supervisor shall authorize one of the following disposition actions based on the severity, quantity, and impact:

Disposition Method

Applicable Scenario

Follow-up Action Requirements

① Return/Reject

The product has major nonconformities and is unusable.

The Purchasing Department shall notify the supplier to process the return and/or replacement and initiate a claim as per the contract.

② Concession

The defect is minor and does not affect the product’s safety, key function, or performance, and its use is approved after review.

Written approval from the customer (internal or external, if applicable) must be obtained, and full traceability of the conceded items must be maintained in the records.

③ Screening

The entire batch is nonconforming, but conforming items can be identified through 100% inspection.

Nonconforming items identified during screening shall be returned. All additional costs incurred from the screening process shall be borne by the supplier.

④ Rework/Repair

The nonconforming product can be reprocessed or repaired to meet the specified requirements.

The rework/repair methodology must be approved by the Technical Department. The product must be re-inspected and meet all requirements before release.

4.4.Corrective Action & Closure

All documents related to nonconforming products, including reports, review records, disposition decisions, and corrective action reports, shall be archived and maintained by the Quality Inspection Department. These records serve as objective evidence of quality system operation and support product traceability.

4.5.Record Keeping

All reports, review records, disposition decisions, and corrective action reports related to nonconforming products shall be archived by the Quality Inspection Dept as evidence of quality system operation and traceability.

100T Punch Press Safety Operation Procedure

1.Pre-Operation Preparation

1.1.Personal Protective Equipment (PPE)

Operators MUST wear the following:

Workwear (close-fitting)

Safety Helmet

Safety Glasses

Operators MUST NOT wear the following:

Gloves (to avoid risk of entanglement)

Sandals or open-toe footwear

Clothing with loose cuffs or ties

1.2.Equipment Check:

Verify all lubrication points are filled and lubricate as per the lubrication chart.

Confirm the die is correctly and securely installed, with no foreign objects in the cavity.

Ensure all safety devices (e.g., clutch, brake, light curtains, two-hand control devices) are functional and reliable.

Inspect moving areas (flywheel, transmission) for any obstructions.

Check that the power supply voltage is stable and the grounding wire is secure.

Trial Run: Run the press idle for 2-3 minutes. Check for abnormal noise, vibration, or unintended repeated strokes. Only begin work after confirming normal operation.

2.Operation Specifications

2.1.Concentration:Stay focused. Do not talk, use mobile phones, or engage in any activity unrelated to the task.

Always stand in a safe position and maintain awareness of the operation.

2.2.Proper Loading/Unloading:

Always use designated tools (e.g., tweezers, magnetic lifters, pneumatic grippers) for loading, positioning, and unloading parts.

NEVER place hands or any part of the body within the die space or point of operation.

2.3.Correct Operation:

Use the two-hand controls simultaneously to initiate a stroke, ensuring hands are clear of the danger zone.

Stamp one workpiece at a time. Stacking materials for a single stroke is strictly prohibited.

If a workpiece jams in the die, STOP THE MACHINE and use appropriate tools (e.g., a copper rod or pry bar) for removal.

2.4.If any abnormality occurs (e.g., unusual noise, odor, unintended continuous stroking, or nonconforming parts), IMMEDIATELY PRESS THE EMERGENCY STOP BUTTON.

Report the issue to the supervisor or maintenance personnel immediately.

Operating faulty equipment is strictly forbidden.

3.Post-Operation Maintenance

Shutdown: After completing work, lower the ram to Bottom Dead Center (BDC) and then disconnect the main power supply.

Cleaning: Remove all scrap and oil spills from the die, work table, and surrounding area. Keep the workplace clean and orderly.

Handover: Complete the Equipment Daily Check Sheet, recording the equipment status and any issues. Conduct a proper handover to the next shift operator..

4.Safety Warnings

DO NOT operate the machine if any safety device is faulty or bypassed.

ONLY trained and authorized personnel are permitted to operate this punch press.

NEVER remove, bypass, or disable any safety guards or interlocks.

Die installation, adjustment, and maintenance must only be performed by authorized personnel with the machine COMPLETELY STOPPED and ENERGY ISOLATED.

Bulk Goods Inspection Report

Bulk Goods Inspection Report​
  Inspector:​ Inspection Date:​​2025.11.18Order No.:​ 
Production Date/Batch:​
  Drawing Dimension2Drawing Dimension3Drawing Dimension4Drawing Dimension5Drawing Dimension6remarks
Products1Drawing Dimension1
       Tolerance:
Dimension: ±0.5mm
Thickness: ±0.02mm
max      
min      
Remarks      
Products 2Drawing Dimension1Drawing Dimension2Drawing Dimension3Drawing Dimension4Drawing Dimension5Drawing Dimension6
      
max      
min      
Remarks      
Execution1.All inspection items must have photos documenting the inspection process.
standard:2.Upon completion of inspection, mark “√” . (For qualified and unqualified items, indicate the quantity).
 3.The factory’s final inspection report must bear the company seal.
 4.If the customer measures any discrepancies between the received bulk goods and the production requirements or approved samples (including: material, surface treatment, burrs, oil stains, and all production parameters), it will be considered a production quality issue attributable to the factory. The factory shall bear all losses​​ incurred due to product quality failures, including costs associated with replacement, shipping, and handling of defective goods.
 5.Sampling ratio for bulk goods is 1‰ (minimum 10 pieces, maximum 50 pieces). If one or more unqualified items are found, add an additional inspection lot​. If unqualified items are found again upon re-inspection, the factory will be notified to arrange for 100% inspection and sorting of the entire batch.
Company Seal:​ 
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