Ruichi Manufacturing Technology: Forging the Precision Soul of Architectural Hardware

Stamping is a metalworking process that uses presses and dies to apply pressure to sheet metal, causing separation or plastic deformation to produce parts with the desired shape and dimensions. The machinery involved includes presses, dies, feeders, decoilers/levelers, shears, laser cutters, press brakes, welding equipment, and surface treatment equipment. It can process various materials such as carbon steel, cold-rolled sheet, hot-rolled sheet, high-strength steel, galvanized sheet, stainless steel, aluminum, and copper.
As a core foundational process in architectural hardware production, Ruichi Precision Stamping Technology has established unparalleled technical advantages through advanced equipment configuration and comprehensive, meticulous process control. The company’s presses feature a maximum stamping capacity of 1,250 tons. Paired with self-developed high-precision progressive dies and composite dies, they enable integrated processing from simple blanking to complex multi-station forming. Forming precision is consistently controlled within ±0.1mm, significantly exceeding the industry standard of ±0.2mm. To guarantee stamping quality, Ruichi implements a standardized workflow system: Raw materials undergo dual verification via spectral analysis and mechanical property testing before storage, ensuring compliance of base materials like stainless steel, aluminum alloy, and copper in composition and toughness. After CNC leveling and precision shearing, metal sheets are accurately fed to dies via a feeding system. Die installation and debugging utilize laser alignment technology, with debugging errors below 0.05mm. During stamping, a real-time monitoring system dynamically tracks pressure, speed, and temperature. Any parameter deviation triggers immediate shutdown and alerts, eliminating defective products at the source.
Leveraging mechanized conveyor lines, production efficiency has significantly increased compared to traditional manual operations, substantially reducing unit processing costs. This process is widely applied in the production of metal components for industries including construction, automotive, furniture, electronics, new energy, medical devices, aerospace, agricultural machinery, and security/transportation. It enables precise forming of complex irregular structures while ensuring dimensional consistency in batch production. With an annual stamping capacity of 120 million pieces, it provides efficient and stable supply of fundamental metal components across diverse sectors.

CNC bending is a metal sheet forming process that applies pressure to sheet metal using a CNC bending machine and bending dies, causing plastic deformation along predetermined fold lines to achieve the desired bending angle and shape of the workpiece. The machinery involved includes CNC press brakes, bending dies, sheet positioning devices, material support systems, laser positioning instruments, shearing machines, decoilers/levelers, and surface treatment equipment. It can process materials such as carbon steel, cold-rolled sheet, hot-rolled sheet, galvanized sheet, stainless steel, aluminum sheet, and copper sheet.
To address the processing demands for various irregularly shaped bent components in architectural hardware, Ruichi has introduced fully servo-driven CNC press brakes, establishing a high-precision bending processing system. Core equipment utilizes imported CNC systems with multi-axis联动 control technology, achieving maximum bending thickness of 10mm and length of 3000mm. Bending angle accuracy is controlled within ±0.3°, with minimum bending radius reaching 1.5 times the sheet thickness. This perfectly accommodates complex three-dimensional components for industries including architectural hardware, automotive structural parts, construction machinery, instrumentation, appliance frames, and furniture. To enhance bending quality, Ruichi employs segmented bending processes and intelligent compensation technology. By pre-programming mechanical parameters for various materials (stainless steel, aluminum alloy, etc.), the system automatically calculates bending force and springback, precisely compensating for springback errors to prevent angle deviations and workpiece deformation. Additionally, the bending dies are crafted from Cr12MoV alloy steel and undergo vacuum quenching treatment, achieving a hardness exceeding HRC60. This ensures exceptional wear resistance and extended service life, guaranteeing consistent quality for batch-produced bent components. This process is widely applied to hardware products requiring three-dimensional shaping, such as architectural curtain wall decorative elements and steel structure connectors. With its precise angle control and stable processing quality, it serves as a crucial pillar for Ruichi’s high-end architectural hardware production.

Laser cutting is a thermal cutting process that employs a high-energy-density laser beam to irradiate metal plates, causing the irradiated area to instantly melt or vaporize. An auxiliary gas then blows away the molten slag, enabling the production of parts with the desired shape and dimensions. The machinery involved includes laser cutting machines, chillers, air compressors, dust removal equipment, exchange table systems, loading machines, and sheet positioning devices. It can process materials such as carbon steel, stainless steel, aluminum sheets, copper sheets, titanium alloys, and certain non-metallic materials.
As a critical front-end process in metal fabrication, Ruichi Laser Cutting Technology has become the core raw material blanking process due to its advantages of high precision, high efficiency, and high flexibility. The company operates multiple fiber laser cutting machines with power ranges from 3000W to 10000W. These machines enable precise cutting of various metals including stainless steel, aluminum alloy, and carbon steel. Maximum cutting thickness reaches 25mm, with cutting accuracy as high as ±0.03mm and surface roughness Ra ≤ 12.5μm. Parts can proceed directly to subsequent processes without post-grinding, significantly boosting production efficiency. Leveraging advanced CAD/CAM programming systems, laser cutting enables one-time forming of complex irregular components. Whether it’s irregular architectural decorative holes, precise installation positioning slots, or intricate pattern designs, each is accurately rendered. This process is particularly suited for small-batch, multi-specification production of customized architectural hardware products. Additionally, automated nesting optimization software boosts material utilization to over 95%, effectively reducing material waste. To ensure cutting stability, the equipment features a real-time focus tracking system and dust/slag removal devices. This guarantees precise focal point control across varying material thicknesses while promptly clearing cutting residues, preventing impacts on cutting accuracy and surface quality. This lays a solid foundation for subsequent processing stages. The technology finds extensive application in sheet metal fabrication, construction machinery, automotive manufacturing, electronics, medical devices, furniture, signage, aerospace, architectural curtain walls, and new energy industries.

Drawing is a plastic forming process that uses drawing dies to compress flat blank stock into open-ended hollow parts, or to further alter the shape and dimensions of hollow blanks. The machinery involved includes hydraulic drawing machines, mechanical presses, drawing dies, blank holders, lubricant supply systems, sheet feeding devices, and die cooling systems. It can process low-carbon steel, aluminum sheets, copper sheets, stainless steel, galvanized sheets, and alloy sheets.
To address the processing demands for various deep-cavity, thin-walled components, and complex hollow parts like cylinders and boxes in architectural hardware, Ruichi has developed a multi-station precision drawing process. This enables integrated forming from flat blanks to intricate deep-cavity components. The company utilizes dedicated hydraulic drawing machines equipped with servo control systems and precision guiding mechanisms. With a maximum drawing stroke of 500mm and a maximum drawing depth of 300mm, these machines support single-draw, multi-draw, and other processing methods to accommodate deep cavity products of varying complexity. To address common issues like wrinkling, cracking, and uneven wall thickness during drawing, Ruichi employs precise calculation of drawing coefficients, optimized die structures, specialized drawing oil for lubrication and cooling, and segmented control of drawing speed and pressure. This ensures uniform material deformation throughout the process. Additionally, high-ductility metals are selected as raw materials and undergo annealing treatment to enhance toughness, further guaranteeing drawing quality. Deep-drawn components produced via this process exhibit wall thickness uniformity with an error margin ≤0.1mm and feature smooth, flawless surfaces. Eliminating the need for multi-step assembly not only enhances structural strength and sealing integrity but also significantly shortens production cycles. This technology finds extensive application in manufacturing metal components for automotive parts, home appliance housings, architectural hardware, and other metal structures.

Spinning is a plastic forming process that utilizes a spinning machine to drive a metal blank into high-speed rotation. Simultaneously, a spinning wheel applies pressure to the rotating blank, gradually conforming it to the mold shape to produce hollow rotary parts. The machinery involved includes spinning machines, spinning dies, spinning tools, tailstock devices, feeding mechanisms, lubrication systems, and control systems. It can process materials such as aluminum sheets, copper sheets, stainless steel, carbon steel, titanium alloys, and other deformable metallic materials.
To meet the processing demands for irregular rotary components such as circular, conical, and parabolic surfaces (e.g., decorative closures, pipe fittings, and lamp housings), Ruichi has introduced CNC spinning technology to achieve efficient, precise, and integrated forming. The company utilizes multi-axis CNC spinning machines driven by servo motors, with spindle speeds reaching 3000 rpm. These machines can process metal rotary components up to 1200mm in diameter and 8mm in thickness, maintaining forming accuracy within ±0.1mm. During spinning, CAD/CAM systems precisely program the feed trajectory, speed, and pressure of the spinning wheel. This ensures uniform deformation of the metal blank as it rotates, conforming to the mold’s shape. Compared to traditional casting and welding processes, CNC spin-formed components offer advantages such as uniform wall thickness, high structural strength, and low surface roughness (Ra ≤ 6.3μm). Material utilization exceeds 98%, significantly reducing production costs. This process accommodates both single-piece and small-batch custom production while meeting large-scale manufacturing demands, adapting to diverse architectural customization requirements. To ensure spinning quality, Ruichi has established a comprehensive spinning die maintenance system. Dies undergo regular precision calibration and polishing to guarantee consistency and aesthetic appeal in formed products. This enables the supply of high-quality irregular rotary metal components for automotive wheel covers, home appliance housings, new energy equipment, mechanical parts, electronics, and electrical appliances.
From raw material intake through stamping, bending, laser cutting, stretching, spinning, and subsequent assembly and inspection, real-time data recording and analysis across every process enables management to monitor production progress and quality status promptly. Additionally, clear quality control standards are established for tasks including workshop material handling, stamping feeding, and product sorting. This effectively minimizes quality fluctuations caused by human factors, ensuring stability and controllability throughout the entire production process.

Ruichi regards quality control as an integral part of its manufacturing and processing technology, implementing a three-stage, full-chain quality control system encompassing raw material inspection, process inspection, and finished product inspection. This ensures every product delivered to customers meets the highest standards.
During raw material inspection, spectrometers rigorously verify metal composition to guarantee precise alignment with design specifications. Throughout processing, quality inspectors conduct regular patrol inspections using precision tools like calipers, micrometers, and surface roughness meters to monitor machining accuracy and surface quality in real time.
Finished product inspection is even more rigorous. RuiChi inspectors verify dimensional accuracy and geometric tolerances. Products undergo corrosion resistance testing in salt spray chambers, and fatigue testing machines validate the service life of critical components. Only products passing all inspection items are packaged for delivery, ensuring a defect rate below 0.3%. This stringent standard safeguards the fundamental quality of our products.

Ruichi’s manufacturing and processing technology is the culmination of two decades of industry experience and technical expertise, representing a profound fusion of craftsmanship and innovation. From precision stamping and CNC machining to specialized surface treatments, and from intelligent production systems to rigorous quality control, every step demonstrates the brand’s unwavering commitment to excellence. It is precisely through these advanced and reliable manufacturing techniques that Ruichi delivers stable, high-quality hardware solutions to the global construction industry. This showcases the core strength of Chinese hardware brands, propelling Ruichi steadily toward becoming a globally trusted supplier while continuously injecting robust momentum into industry development.